How to crimp 2 wires together. The two components are then crimped using the appropriate crimping tool. These connectors are used to join two electrical wires together, allowing electricity to flow between them. If you have any questions about anything having to do with electricity, magnetism, What you need: a roll of electrical tape and two wires whose ends have been twisted together. Mar 14, 2016 · I see no problem with putting two wires into a crimp connector if the sum of their diameters do not exceed the crimp connector. Insert, crimp and heat, and you have a strong, sealed, permanent con Dec 17, 2019 · So a ferrule that goes over a wire end for a screw terminal, is it acceptable to join two wires with it so long you meet cross sectional area requirements in total for the wire gauge range? Jun 13, 2025 · Use a professional crimper and electrical moisture sealant to learn how to splice wires and make quick, solid connections in auto wiring. Using a quality wire crimping tool and the correct crimping are essential for good electrical connections. See full list on wikihow. Thanks for watching! Crimp terminals are available in a number of sizes and two basic types: [Insulated] and [Uninsulated]. Apr 24, 2020 · The other method for joining two dissimilar gauge wires was to put appropriately sized ring terminals on each wire, then use a short bolt to hold the ring terminals to each other. They are typically used for Telco wiring, but support wire gauge from 26-19AWG. The problem is that they won’t fit inside the connector if you want to sleeve them without a heatshrink. and tape again about 1" behind that. Cheap crimping tools will only make a small crimp, so you will need to make multiple crimps for a simple connection. Jul 17, 2025 · To splice 3 wires together, strip the ends of each wire, twist the stripped ends, and secure them with a wire nut or electrical tape. How to splice or connect broken and cut electrical wires together. Jul 22, 2023 · To crimp butt connectors, strip the ends of the wires and slide them into the connector. In this video I go over 10 different ways to repair or reconnect a chewed or damaged electrical wire cable using wire nuts, crimp Feb 6, 2019 · Stripping Electrical Wires for Splicing Wiring splices are made by joining the bare-metal ends of wires together. The best way to join these electrical wires is by using electrical connectors and crimping them properly. In this comprehensive step-by-step guide, you'll learn the art of perfect wire crimping. The stripped wire is inserted into the ferrule, contact or connector. 2006 | Free Electrical Advice Forum and page_number. 1. For the purposes of this article we will use insulated crimps since these are the more commonly available, and require a little less work to use. The best way to strip wires is to use a pair of basic wire strippers. Shows correct use of crimping pliers, crimp color codes and how to correctly strip the wire. However, improper use of butt connectors can lead to poor connections, reduced performance, and even safety hazards. Learn how to connect & splice wires the EASY way that's fast, cheap & s Can I put multiple wires into a single connector, or is this physically or technically going to cause issues? What is the alternative?Come along to our next How To Splice Wires: 3 Watertight Methods (Soldered, Solderless, Crimped) The Weekend Angler 21K subscribers Subscribe Jul 18, 2023 · A crimping tool is a valuable gadget for connecting two wires or a wire and an electrical connector. They can connect two or three wires, and are filled with a sealant to provide moisture resistance. May 4, 2025 · You will also need a professional crimper to crimp the wires together properly. Jun 15, 2022 · 2) Or with a regular butt (sized for the larger wire), I will strip a double length of the smaller wire and fold it over on itself to make it thicker. This article provides a comprehensive guide to properly crimping connectors, ensuring both efficiency and security. One wire continues through and is connected to the ground screw of one of the two switches. Find step-by-step instructions and tips for connecting different types of wire terminals to ensure a reliable electrical connection. Crimping is a method used to connect two wires together by compressing them using a specialized tool. net Est. How much insulation you strip from each wire is a critical Let's dive into a few different examples of splicing which is where we use an open barrel crimp connector to join two or more wires together in our vehicles wiring loom, or harness. Mar 3, 2025 · The Difference Between a Wire Terminal and a Butt Connector What are crimp wire connectors, or butt connectors, and how are they different from wire terminals? Butt connectors, also called butt splice connectors, connect wires together instead of connecting the wires to some type of electrical device. com You can put two wires into one crimp terminal, but it may not be very reliable. You use a crimping tool and a small crimp cap to get the job done, crushing the cap to join two twisted wires. So in that case, all the wires go in together (vs. Apr 4, 2025 · Crimp connectors are essential for joining two pieces of wire or attaching a wire to a terminal, and they must match the wire gauge and application for a secure connection. 👀 Wire Learn how to properly connect 8 gauge wire for safe and efficient electrical connections. Buy the items featured in this video at 800-337-1720 or visit: http://www. The crimping procedure is almost always the same. Use a crimping tool to securely fasten the connector to the wire. Aug 9, 2024 · How to Crimp Wires Properly As we’ve stated previously, when performed properly a crimp connection is a very solid and reliable way of connecting two wires together or terminating a wire with a terminal end such as a ring terminal for a ground wire. Push in t How to Crimp Wires presented by Katie Nyberg for Galco TV. Car Nov 10, 2024 · It is sometimes necessary for home owners to handle various electrical wires for DIY projects or repairs. Learn more about how to repair wiring harness issues in your car with this article on stripping wires and crimping wiring connectors from O’Reilly Auto Parts. The device has a 9-pin female D-Sub connector as input of which 3 pins are GND and 3 pins 24V. Aug 10, 2022 · Using a wire crimping tool, crimp terminals, and wire strippers allows you to become a pro at this. Jan 10, 2010 · Re: Two wires into one connector? You can do this. At first glance, these crimp connectors may seem like butt splices. The only thing that seems a bit sketchy is how the ground wires are connected together. Take your crimping tool and place your terminal and wires on the right jaw (often, crimp tool dies have gauge markings or color-coded dots to help you identify the suitable jaws for different wire sizes). Connecting the ground wires is usually the first thing "joe" does when he wires up an electrical outlet, & knowing how to use the crimping caps is a good way to connect up all the ground wires. header. Splicing wires using various tools and methods, discussing pros and cons. By avoiding soldering and lowering the installation time, you can crimp wires together before you know it. Mar 16, 2025 · The crimp connector will come with two pieces that you put together, insert the wire through, and then use a crimping tool to finish up the connection. If you want a lasting crimp and a tool that will last a lifetime (unless you use it as a hammer) then get a T&B or Klein Sta-kon tool. There are simple "PIDG" terminals, where you can do it well. Apr 5, 2021 · , Can you put two wires in a crimp?, UK Electrical Forum, ElectriciansForums. Mar 30, 2025 · Start by cutting and stripping the ends of the speaker wires. We would like to show you a description here but the site won’t allow us. Using the . Crimp connectors: Crimp connectors are used to securely join two pieces of speaker wire together. Includes step-by-step instructions and pictures. Twist the exposed ends of the wires together, and wrap electrical tape around them for a quick fix. galco. Dec 16, 2014 · 3M Scotchlok's would work for this application. Feb 4, 2007 · Tape the two wires together about 1/4" back from the insulation ending. For a more solid connection, attach the wires with crimp connectors or solder. When done correctly, crimped connections In this video I show you how to connect two 10 or 12 gauge wires together. Some of the ring and spade connections on my boat have two wires crimped into a single terminal. Can I put two wires in the same side of the crimp for a 3 way connection? If so how do you size it? I've seen three way butt connectors but they are uninsulated in the middle and I need it to be insulated. This wire is folded midway between the crimp and the ground screw. Terminal connections, whether screw, pressure plate, or spring tensioned (such as Wago connectors) are straight forward. Apr 20, 2022 · Connecting two wires is simple; a crimp butt connector using a ratchet crimper, and adhesive lined heat shrink in damp locations, where there is vibration, or where strain relief is less than perfect. My idea would be to use a 6-conductor able and crimp three conductors together into a single terminal. Jul 3, 2022 · Learn How to Connect Two Wires Without Soldering With This Easy Step-By-Step Guide. Feb 19, 2016 · Can 2 cable crimp into one lug?Is this allowable by the codes,of course the lug is to have the the suitable bore to have a snug fit for the two cables and not be slack. A professional crimping tool will make a 5/16-inch crimp, and you will only need one on each side of the butt connector. Or "open barrel crimp terminals" which crimp both, the conductors and the insulation. Refer to connector literature for exact You need to have a wire Crimping Tool which can be purchased for inexpensive online or in stores. How To Splice & Crimp Wires - COMPLETE GUIDE - Video 1 dial2fast 222K subscribers Subscribed However, once done, it is a strong solution to the wire connectivity issues. Crimping is popularly associated with electrical terminals and connectors within wire connector kits. You'll need to ensure that the combined wire diameter is able to fit in the crimp connection and the crimp connector is able to handle the amperage of the project. Depending on… Welcome to my YouTube channel. We will show you how to properly crimping electrical wires, giving you the best tips and tricks for betting wire crimping results! Aug 21, 2024 · Crimping wire connectors might seem straightforward, but doing it right ensures a strong and reliable connection. Jan 10, 2019 · The Crimping Tool A crimping tool is a specialty implement designed only to secure crimp connectors to wires. Sep 30, 2022 · You may either solder or crimp the wires together to establish a link between the two. Crimping is a technique that involves the connection between two wires, where a connector is used and squeezed around the two wires to achieve a firm contact. Whether working on a home project or tackling something bigger, this guide will walk you through the steps. I cannot fit wire nuts inside. ULTIMATE GUIDE HOW TO CRIMP WIRES TOGETHER Crimping Electrical wires together like a PRO. First, the cables are stripped, e. Use a crimping tool with a piston-like action and not a oval-shape. Pick the smallest crimp that will securely fit the larger gauge, and if required you can double fold over the smaller gauge to give it more contact area. How to crimp two wires together using a butt spice connector. In mass production you would avoid it. The connector is more durable than if you were stripping and taping the connection together. Splicing wires is a fundamental electrical task that may be required in a number of diy projects. The most important one is the crimping tool, which forces the connector on the wire to have a tighter and better grip. I'm trying to attach three wires together in a tight space. Both types can be used, but the procedure is different, and uninsulated crimps require the use of a different crimp tool to insulated ones. This creates a secure, gas-tight connection that can withstand the rigors of electrical current. The fittings themselves come in various styles, and are collectively known as "crimp connectors. But when there is a third wire to be joined, or when two or more wires Wire crimping can be a tricky process for DIY electricians as it consists of many steps. Shop for Nov 12, 2019 · Hi, I’m just wondering what people’s opinions are of crimping three wires into one connector as I’m not sure if this would be a safe/ok way of doing what I want to do. You could crimp them together instead of soldering them also, near the PSU side. These connectors are typically made of metal and require a crimping tool to attach them to the wires. Just splice each end and push them together and fold them down. 3) Another alternative is that they make crimp connectors that are basically in the form factor of wire nuts. Give your connection a tug to make sure it is strong. You can crimp 2 wires together. To produce the best crimp possible and perform a proper crimp repeatedly there are a few things to keep in mind as part of a how to crimp a wire Apr 1, 2025 · In the world of electrical and electronic work, ensuring a secure and reliable connection is critical. Splice two wires together. com/more A detailed video on how to crimp small insulated terminals to stranded wire. This section will guide you through the steps for a successful wire-to-wire crimp, ensuring a reliable connection. Nov 21, 2021 · Requiring only a crimping tool and the proper connectors, crimping provides a super solid splice with minimal cost of entry. (how to solder: using soldering iron, how to crimp butt connectors: using crimping tool, self solder connector, heat Dec 13, 2023 · Crimping wires together is common in many industries. Repair damaged wire. A crimp, a thin piece of metal tubing, and a crimping tool are the tools required for this purpose. Mar 31, 2025 · Connecting two standard-size wires is pretty straightforward: Grab a ratchet crimper, adjust it to fit the crimp connector, strip the two wires to fit into the butt connector, slide the wires into the connector and squeeze the crimper. It also depends on the type of terminal. The power supply provides 24V on a 2-pin Molex Mini-Fit Jr. Check it Now! Jul 10, 2023 · Here's how to easily extend speaker wire! In this detailed guide I'll show you how to cut, splice, and lengthen speaker wire several ways with GREAT results! Oct 1, 2013 · As title whats best way to join two 8 gauge wires, one side goes to 100 amp fuse and other side is main car harness fuse box Jun 5, 2025 · Wire crimping involves using a crimping tool to join two or more wires together by compressing a metal sleeve or ferrule onto the wires. The three ground wires coming into the box are crimped together with a copper sleeve. Understanding the Basics of Wago 221 connectors work even with wires as small as 24 AWG. This article will cover a detailed, step-by-step tutorial to ensure strong Learn how to splice automotive wires with this easy-to-follow guide. Mar 14, 2016 · You should carefully remove 1/2 inch of the wire insulation about 1 inch back from the stripped end of your wire. Butt connectors are a popular choice for joining two wires together, offering a simple and effective solution for electrical connections. They are available in a variety of sizes and materials, and they can be used for a variety of applications. If you are using stranded wire in a project and have never used ferrules, you might be interested in this. For context, I’m converting the standard fuse box (4 way, 8 connectors each side, glass fuses) in a classic mini to a 4 way, 4 The end result is that you've cold welded both wires to a very conductive intermediary. If I had to join three wires together, like 3x 1 mm² cables I used a crimp connector for 1,5-2,5 mm² cables. Ensure the crimping terminal gets an uneven shape and the wire is secure. Crimp and seal the Done properly, a crimped wire connection is plenty strong and reliable. The standard Jul 24, 2020 · 2 I need to connect a power supply to a device. Put the stripped end of both wires in the crimping tool so that it touches the insulation point. Dec 27, 2022 · Crimping Wire Connection If you want to learn how to connect two wires with soldering, you will go through several methods. I like this sort of question as it is good to be part of the design process and to help people with making the best decisions for them. A Tip: Depending on the application, two wires can be crimped with together in a single crimp connector. This is to stop the two wires pulling apart and vibrating against each other, which is the biggest risk. This video also covers common mistakes to avoid and highlight the importance of achieving a secure and Learn how to crimp wire connectors like a pro! This simple guide covers the tips and tricks you need to know to crimp connectors properly. g. In this blog post, we'll discuss the ten most common mistakes people make when using butt connectors and how to avoid them. 🔧 Have you been crimping wires the wrong way? Most people do! In this short video, I’ll show you the correct way to attach electrical connectors. one in each end) and then you crimp. It involves joining two or more wires by crimping connectors to their ends. Nothing beats a good solder connection, it's solid, long-lasting and stable. 5 Different Methods for Beginners. Splice automotive wires with this easy-to-follow guide. For the side with the two cables there is no problem. Connecting wire can be a real pain, connections fall apart, break or just don't work. The crimping tool should be matched to a specific gauge, though it may have multiple dies on the same tool. First, I am not building or making anything (except terminating wires) but rather showing the proper method for using wire ferrules. Prepare the Wires: Strip the insulation from the ends of the wires to expose a suitable length of conductor. They too would require a trip to a store, but the nice part is you don't need to strip the wire as they are self-piercing. Feb 27, 2025 · Learn how to connect two wires in three easy ways Splicing is the process of combining two lengths of wires so they can carry a current. Wire ferrules, also called bootlace ferrules, are used to crimp together stranded wire terminations for use in bus bars, circuit breakers, ground lugs The screw head may hold the wire directly or preferably under a washer, or the screw may clamp the wire in a hole in a brass terminal. with wire strippers. You can also crimp on circle crimp connectors / ring terminals and use a screw to hold it all together. Seal wires together. Find out everything you need to know about wire crimper tools. In essence, crimping squishes the wires together into a connection piece; the intense pressure and friction delivered by the crimping tool provides a gas-tight connection, which helps to prevent corrosion of the wires. Watch our video for detailed guidance. Press the tool with enough force to squeeze the two parts together. Its cardinal role is creating a neat electrical system with a resulting moisture-proof bond that could lead to electrical shorts and connection faults. The crimping tool usually has a C-shaped cutout on one side, and a small protrusion on the other, resulting in a horseshoe-shaped cross section to the crimp. The task here is to immobilize the wires with respect to each other so that one or more strands don's shift out of alignment during the insertion phase. Crimping is an essential technique used to join wires to various types of crimp connectors, ensuring durability and safety in electrical systems. Watch the vi How Pros Use Crimp Connectors, how to use crimp connectors, the right way Gatlin Media 132K subscribers Subscribe Apr 29, 2025 · Learn how to splice electrical wires safely using proper tools and SolderStick connectors. So we put together this beginner's guide on how to use crimping tools as it relates to having the correct gauges, crimping dies, terminals and more. Getting Started: Cut rubber band and use strip of rubber to bundle the loose ends of the wires to be joined into a single crimp. Some crimping tools have two rounded surfaces, resulting in a more oval crimp. Learn how to connect two wires securely with various methods, including twisting techniques for strong electrical contact. Follow our guide and shop trusted wire splicing solutions today. Today I am discussing how I splice 3 wires together to make a safe, reliable, and strong electrical connection. After that wrap a piece of wire around connection and heat it up with a mini torch. This article provides an overview of cable crimp sleeves, including their different types, applications, and benefits. Wrap the stripped end of the wire you want to add around the 1/2 inch of bare copper on the other wire and solder then add shrink tubing over the soldered joint. I recommend heat shrink crimps, or just heat shrink over them manually; but have not had success with solder seal connectors so I’d pass on those. How to use butt connectors with heat shrink ends. " They are What is the ABYC approved method for connecting multiple wires to a single terminal post. Strip the wires you want to connect. When splicing insulated wire, you have to strip the insulation from the end of the wire to expose the metal core, which may be solid or stranded copper. Crimping butt connectors is an important skill for anyone who works with electrical wiring. Oct 25, 2024 · Master the art of crimping electrical wires and terminals with our essential guide, ensuring secure connections and preventing electrical failures. First, lay the twisted part of the wires onto a strip of electrical tape. Though it superficially resembles a pair of pliers, it's as different in function from pliers as tin snips are from household scissors. Follow along with this short video to learn how to solder two wires together. This process involves stripping the insulation from the ends of the wires and then inserting them into a connector or terminal. May 28, 2010 · Electrical - AC & DC - crimping ground wires together? - in stead of the wire-nut, is it code acceptable today to crimp a small copper sleeve (bushing) on ground wires twisted together? i have seen that in numerous boxes in my house. I show you step by step how to crimp butt splice connectors in this tutorial. Wrap the tape around the wires tightly 5-6 times, making sure to cover up all the wire. Before you splice your wires together, you need to prepare the wires by stripping them and turning off Want to crimp large wire connections the look good and are super reliable? Whenever installing aftermarket electrical devices, it's really best to use custom wire cables in order to have a clean Sep 25, 2024 · Discover how to crimp butt connectors using the appropriate tools and learn about the common mistakes you can avoid when crimping wire connectors. This video will help in using our coming van electrical video (s). Some combination electrical tools include a crimping feature along with other functions, such as wire cutters, wire strippers, and bolt-cutters. Please comment below with any questions! Multiple Wire Connectors are specifically designed to join more than two wires together. Aug 6, 2022 · What is the point of two 4 AWG cables in a single crimp? Is it equivalent to 2 AWG? Is it overboard for my 1000W inverter? A question I am often asked is, ‘what is the best way to create an in-line wire to wire connection?’. But when you want the strongest of them all, the crimping wire connection method is everything you need! To make the connection strong and safe, in this process, you will need specialized tools too. Please note: To crimp cables or connectors correctly, always use the appropriate crimping pliers. In the case of stranded wire, always keep the individual strands together after stripping the insulation by firmly twisting them together, or better still, applying a little solder. Any other ways to connect three wires together in a tight space with insulation? The term wire joints refer to the types of electrical connectors that join two or more wires together. How to crimp wire connections. As a veteran electrician, I will go through several techniques to splice different gauge wires in the article below. Mar 8, 2023 · Cable crimp sleeves are a type of electrical connector that is used to join two or more wires together. Wearing clean grease-free gloves or with a clean cloth twist the wires individually and then twist the two cores together. How to Crimp Various Electrical Wires: Beginner and Expert Tutorial DIY Solar Power with Will Prowse 998K subscribers Subscribed Learn if you can connect two different gauge wires together and the best practices for wire connectors and electrical wiring. ⚡ What you' Need to crimp electrical wires? Follow our professional advice to achieve excellent results. In other words, if they fit, they will crimp. Strip the wire and solder them together, shrink wrap and then a layer of 33 to finish the job.